Core Manufacturing Processes

High-precision 3, 4, and 5-axis CNC machining for aerospace, medical, and automotive components with tolerances down to ยฑ0.001mm.

Multi-Axis CNC

Simultaneous 5-axis machining for complex geometries and reduced setup times.

Swiss Turning

Precision longitudinal turning for small-diameter, high-aspect-ratio parts.

Hard Turning

Cutting hardened materials up to 70 HRC without grinding operations.

Micromachining

Sub-millimeter feature production for microfluidics and medical devices.

Advanced laser cutting, press brake forming, and robotic welding for enclosures, brackets, and structural assemblies.

Laser Cutting

Fiber laser precision up to 6mm steel with kerf widths under 0.1mm.

Press Brake

300-ton CNC press brakes with multi-axis tooling for complex bends.

Robotic Welding

TIG/MIG robotic cells with post-weld inspection and passivation.

Assembly

Lean kitting, riveting, and fastening with full traceability.

High-volume plastic and metal injection molding with rapid tooling and continuous process optimization.

Hot Runner Systems

Optimized flow for reduced scrap and consistent part quality.

Micro Molding

Components under 2 grams with precision gate registration.

Overmolding

Dual-material parts combining structural rigidity with soft-touch grips.

IMC / MIM

Metal injection molding for complex stainless and titanium geometries.

Post-processing and surface treatments to enhance durability, aesthetics, and regulatory compliance.

Anodizing

Type II & III aerospace-grade aluminum anodizing.

PVD/CVD Coating

Hard coatings for wear resistance and biocompatibility.

Electropolishing

Medical-grade surface finishes with Ra < 0.4ฮผm.

Passivation

ASTM A967 stainless steel corrosion protection.

Technical Specifications
Parameter Standard Tolerance Maximum Capacity Certification
Linear Tolerance (CNC)ยฑ0.005 mm1200 x 600 x 600 mmAS9100 Rev D
Surface FinishRa 0.4 - 3.2 ฮผmCustom Ra on requestISO 1302
Sheet Metal Thickness0.5 - 25 mm1524 x 3048 mmISO 9001:2015
Injection Tonnage80 - 1800 TonMulti-cavity setupsIATF 16949
Material TraceabilityFull heat/lot trackingPMI & MTR includedISO 17025 Lab
Workflow & Quality Assurance
Design for Manufacturing (DFM) Analysis +
Our engineering team reviews all CAD/models within 24-48 hours, providing automated and manual DFM reports highlighting tool accessibility, optimal grain direction, wall thickness recommendations, and cost-saving geometry adjustments before tooling begins.
First Article Inspection (FAI) +
Comprehensive AS9102-compliant FAI packages including dimensional reports, material certificates, process parameters, and CMM verification. Digital reports are delivered via our secure portal within 72 hours of production completion.
Statistical Process Control (SPC) +
Real-time monitoring of critical dimensions using automated probes and poka-yoke systems. CPK/PPK analysis is maintained for all high-volume programs, with automatic alerts for tool wear or process drift.
Clean Room & Handling +
ISO Class 7 clean room assembly for medical and optical components. ESD-safe workstations, particle-free packaging, and chain-of-custody documentation ensure zero contamination from machining to final shipment.
Technical Resources