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From Components to Complete Systems

MetalCore transforms individual parts into fully functional assemblies. Our controlled environments, automated torque systems, and rigorous inspection protocols ensure every unit ships ready for deployment.

We handle everything from low-volume complex builds to high-volume consumer goods, offering flexible scaling, real-time traceability, and value-added services like labeling, testing, and kitting.

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Assembly Lines
15k
Units/Month
99.8%
First-Pass Yield

Streamlined Assembly Workflow

Standardized processes meet custom engineering for predictable, repeatable results.

01

Receiving & Verification

Barcode scanning, dimensional checks, and material certs reviewed against BOM specifications.

02

Kitting & Staging

Just-in-time staging with shadow boards, pick-to-light systems, and error-proofing protocols.

03

Assembly & Integration

Torque-controlled fastening, press fitting, adhesive bonding, and cable harness routing.

04

Testing & Packaging

Functional validation, burn-in testing, protective packaging, and serialized labeling.

Engineered for Precision & Scale

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Clean Room Assembly

ISO Class 7 & 8 environments for medical, semiconductor, and optics builds.

ESD-Safe Workstations

Full ionization, grounded mats, and continuous monitoring for sensitive electronics.

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Automated Torque Control

Digital torque drivers with pass/fail data logging and real-time SPC reporting.

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Custom Fixturing

Rapid prototyping and CNC-machined jigs for complex alignment and repeatability.

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Full Traceability

Serial tracking from raw component to finished unit with MES integration.

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Value-Added Packaging

Custom inserts, foam molding, anti-static wrapping, and retail-ready boxing.

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Medical Device Sub-Assembly Program

A leading surgical instrument manufacturer needed a contract assembler capable of handling sterile, low-volume, high-complexity builds. MetalCore deployed a dedicated clean-room line with digital torque logging and 100% functional testing.

-42%
Assembly Cost
3.5d
Lead Time
0 PPM
Defect Rate
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Assembly Service FAQ

Everything you need to know about partnering with our assembly team.

What is your minimum order quantity (MOQ)?
Our MOQ varies by complexity, but we typically start at 100 units for standard assemblies and as low as 10 for highly complex or clean-room builds. We offer flexible scaling for prototyping through mass production.
Can you integrate our components with yours?
Absolutely. We specialize in hybrid builds, combining customer-supplied parts with MetalCore-manufactured components. We manage the full BOM, supplier quality, and traceability.
Do you provide testing and validation?
Yes. We offer functional testing, electrical validation, pressure/leak testing, and burn-in procedures. Test reports and data logs are provided with every batch.
How do you handle packaging for global shipping?
We engineer packaging to ASTM/ISTA standards, using vibration testing and drop testing to ensure components arrive undamaged. We also handle labeling, barcoding, and customs documentation.

Ready to Optimize Your Assembly Workflow?

Share your BOM, drawings, or packaging requirements and receive a detailed capability match and cost estimate within 24 hours.

Get Your Assembly Quote →