The Art of Bean to Bar

A meticulous journey from volcanic soil to your hands. Discover the time-honored techniques, scientific precision, and generational expertise that defines our craft.

Our Process Philosophy

We don't rush. Every stage of our cacao journey is governed by patience, observation, and an unwavering commitment to flavor integrity. What follows is not merely production — it's preservation of terroir, one bean at a time.

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Phase 01

Terroir & Cultivation

Our cacao thrives in the mineral-rich volcanic soils of Ecuador's Napo Valley, shaded by native canopy trees at 350m elevation. We cultivate only fine-flavor varieties — primarily Criollo and Trinitario hybrids — selected over three decades for their aromatic complexity and disease resilience.

Cultivation Parameters

  • Average tree age: 12–18 years (peak flavor maturity)
  • Polyculture system with avocado & banana shade trees
  • Zero synthetic fertilizers; composted cacao husks returned to soil
  • Harvest window: Selective pod picking every 10–14 days
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Phase 02

Harvest & Fermentation

Fermentation is where chocolate flavor is born. Fresh beans are opened within 24 hours, placed in hand-carved cedar boxes, and turned by hand every 24 hours over a 6-day cycle. Temperature rises naturally from 30°C to 48°C, driving enzymatic reactions that develop over 600 flavor precursors.

Fermentation Protocol

  • Batch size: 150kg per wooden box for consistent heat distribution
  • Inversion schedule: 12h, 24h, 36h, 48h, 72h
  • Target moisture post-ferment: 45–55%
  • Sensory markers: Nutty aroma, yellow bean coat color, vinegar tang disappearance
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Phase 03

Controlled Drying

We reject artificial heat. Beans are spread on raised bamboo beds under natural sun exposure for 8–12 days. Nightly covering with breathable cotton prevents moisture rebound. This slow reduction preserves delicate volatile compounds that high-heat dryers would strip away.

Drying Specifications

  • Target final moisture: ≤7.5% (export standard)
  • Bed rotation every 4 hours for even sun exposure
  • Climate-dependent duration: 8 days (dry season) to 12 days (rainy season)
  • Storage: Airtight jute-lined bags in temperature-controlled warehouse
Phase 04

Roasting, Conching & Tempering

In our on-site atelier, beans are winnowed, then roasted in a vintage German drum roaster at origin-specific curves. After grinding and pressing, the liquor enters our 2-ton stone conche for 72 hours at 52°C, developing viscosity and smoothing acidity. Final tempering follows a precise Type V crystal curve for maximum gloss and snap.

Conching & Tempering Profile

  • Roast profile: 112°C for 28min (dark) / 105°C for 22min (milk)
  • Particle size post-grind: <28 microns for silkiness
  • Conching: 72 hours, progressive aeration, stone mill friction
  • Tempering: Seed method, 27.5°C hold for V-crystal formation

Pillars of Our Craft

Excellence isn't an accident. It's the result of deliberate choices, disciplined execution, and respect for nature's timeline.

Patience Over Speed

We never compromise on fermentation days, conching hours, or drying cycles. Flavor cannot be rushed.

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Scientific Precision

Temperature, moisture, and particle size are logged daily. We treat chocolate making as both art and applied science.

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Terroir Integrity

Single-estate beans are never blended. Each bar expresses the exact soil, climate, and microclimate of its origin.

Quality Control Standards

Every batch undergoes rigorous testing before receiving the Terroir seal of approval.

Parameter Standard Tolerance Verification
Bean Moisture Content ≤ 7.5% ± 0.3% Lab Tested
Fermentation Degree 100% Yellow Cotyledon ≥ 95% Visual/Aroma
Particle Size (Finished Bar) < 28 µm ≤ 2 µm variance Laser Diffraction
Fat Content (Dark 85%) 48–52% ± 1.5% Soxhlet Extraction
Tempering Crystal Type Type V (β-crystals) ≥ 90% ratio DSC Analysis
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"Chocolate is not made. It is coaxed into existence by the bean's own chemistry, guided by human hands that know when to act and when to wait."

Elena Delacroix has overseen the fermentation and conching floors for 22 years. Her palate can detect a 0.5% variance in bean moisture and identifies flavor defects before they manifest in the final bar. She maintains a handwritten journal of every batch, tracking humidity, temperature curves, and sensory notes.

Under her direction, our defect rate remains below 0.8% — far surpassing the industry average of 3–5%. Her approach is simple: respect the bean, master the variables, and let patience do the rest.

22

Years on Floor

4,200+

Batches Monitored

<0.8%

Defect Rate

Experience the Craft in Person

Visit our farm atelier for guided tastings, fermentation floor tours, and hands-on tempering workshops. Walk the soil where your chocolate begins.