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6
Core Disciplines
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150+
Missions Delivered
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2,400+
Engineers
🌐
30+
Countries

AeroVance operates across six primary engineering disciplines. Each discipline is supported by dedicated R&D teams, certified manufacturing facilities, and rigorous quality assurance processes compliant with AS9100D, ISO 9001:2015, and ITAR regulations. Our integrated approach ensures seamless collaboration across propulsion, structures, avionics, and mission operations.

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Note: All propulsion and defense-related services require appropriate security clearances and export license approvals. Contact our Government Contracts team for clearance verification and ITAR compliance details.
Q1 2025

Electric Propulsion Module V3 — Production Release

Next-generation Hall-effect thruster array with 40% improved specific impulse for LEO station-keeping applications.

Q3 2025

Satellite Bus Platform — Generation 4

Modular satellite bus supporting 50–500kg payloads with standardized mechanical and electrical interfaces.

Q1 2026

Hypersonic Test Campaign — Phase 2

Mach 6 flight validation for the Vulture cruise vehicle airframe and thermal protection system.

Q4 2026

Lunar Lander — Critical Design Review

CDR milestone for the Artemis-class descent vehicle targeting southern pole landing capability.

Certification Scope Status Facilities
AS9100D:2016 Aerospace Quality Management Certified All 12 Global Facilities
ISO 9001:2015 General Quality Management Certified All 12 Global Facilities
ITAR / EAR Export Control Compliance Compliant US-Based Facilities
ECSS Standards European Space Systems Certified European Sites (3)
DO-178C Avionics Software Qualification Certified Avionics Division
FAA Part 145 Repair Station Certification Certified MRO Centers (4)
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Propulsion Systems

ā— Active

AeroVance designs and manufactures chemical, electric, and hybrid propulsion systems for launch vehicles, upper-stage orbit transfer, satellite station-keeping, and deep-space missions. Our propulsion division operates a dedicated test facility at the White Sands range and maintains a 99.8% static-fire success rate.

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Liquid Rocket Engines LH2/LOX and hypergolic engines from 5kN to 200kN thrust class, regeneratively cooled with additively manufactured combustor liners.
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Solid Rocket Boosters Custom grain geometry SRMs for first-stage boost applications, with castable and extrudable propellant formulations.
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Electric Propulsion Hall-effect and gridded ion thrusters for station-keeping, orbit raising, and deep-space attitude control.
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Test & Validation Full-scale static fire, hot-fire qualification, and CFD-driven performance validation at White Sands and Vandenberg.
Engine Family Thrust Range Propellant Application
AV-1000 Series 5 kN – 25 kN MMH/NTO Orbit Transfer
AV-5000 Series 50 kN – 120 kN LH2/LOX Upper Stage
AV-HERA EP 100 mN – 2 N Xenon Station Keeping
šŸ›°ļø

Satellite Engineering

ā— Active

End-to-end satellite platform design, manufacturing, and integration. From 1U cubesats to 5,000kg geostationary platforms, our satellite division delivers turnkey spacecraft with modular bus architectures, standardized payload interfaces, and comprehensive mission assurance processes.

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SmallSat & CubeSat Platforms 1U–12U cubesat chassis with integrated propulsion, ADCS, and S/X-band comms for rapid-deployment missions.
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Communications Satellites Ka/Ku-band comms platforms for LEO broadband constellations and GEO broadband relay services.
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Earth Observation Multi-spectral and SAR imaging platforms with sub-meter resolution and daily revisit capability.
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Spacecraft Integration Payload integration, environmental testing (vacuum, thermal, vibration), and launch campaign support.
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Export Control Notice: Satellite platforms exceeding 500kg or equipped with optical payloads above specified resolution thresholds require additional export licensing under ITAR/EAR regulations. Please engage our Government Contracts team early in the procurement process.
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Defense & Security Systems

ā— Restricted

Advanced defense aerospace systems for the U.S. Department of Defense and allied nations. Programs include stealth airframe design, tactical unmanned systems, directed energy platforms, and space-based surveillance architectures. All defense programs operate under active facility clearance and strict ITAR compliance.

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Stealth Technology Radar-absorbent materials, faceted airframe design, and low-observable signature management for next-gen fighters.
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Tactical UAVs Loitering munitions, MALE/HALE reconnaissance drones, and autonomous swarm platforms for contested environments.
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Space Surveillance On-orbit tracking, space domain awareness (SDA), and missile warning sensor payloads for DOD space operations.
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Directed Energy High-energy laser and microwave systems for counter-UAS, missile defense, and strategic deterrence applications.
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Avionics & Flight Systems

ā— Active

Integrated avionics suites and flight control systems for commercial aircraft, business jets, and military platforms. Our DO-178C-certified software and DO-254-compliant hardware deliver fly-by-wire controls, HUD/HMD systems, and autonomous navigation capabilities.

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Fly-by-Wire Flight Controls Triple-redundant digital flight control computers with side-stick and yoke interfaces for transport-category aircraft.
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Cockpit Display Systems PFD/ND/MFD displays, HUD/HMD generation, and common tactile control (CTC) panels for modern glass cockpits.
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Autonomous Navigation Sensor-fusion navigation (GPS/INS/Lidar) for autonomous flight, precision approach, and terrain-following operations.
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Data Bus & Network AFFiNET, ARINC 664, and MIL-STD-1553 network architectures for real-time in-flight data distribution.
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Aircraft Maintenance, Repair & Overhaul

ā— Active

FAA Part 145-certified MRO services for commercial airliners, business jets, and military aircraft. Our four global MRO centers provide heavy maintenance checks, component overhaul, and AI-driven predictive maintenance analytics.

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Heavy Maintenance Checks C/D-check capability for Boeing 737, 777, Airbus A320 family, and Gulfstream/Bombardier business jets.
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Component Overhaul LRU-level repair and overhaul for flight control actuators, landing gear, environmental control systems, and APUs.
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Predictive Analytics AI-powered fleet health monitoring with vibration analysis, oil debris sensing, and remaining useful life prediction.
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Specialized Modifications STC design and installation for winglets, aerodynamic packages, and avionics upgrades.
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Space Exploration Systems

ā— In Development

Human-rated spacecraft systems, planetary landers, and deep-space mission architecture for NASA, ESA, and commercial exploration ventures. Our exploration division is currently supporting lunar and Mars mission programs with end-to-end system engineering.

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Lunar Descent Vehicles

Human-rated lunar landers for Artemis campaign with precision landing, ISRU integration, and crew habitation modules.

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Mars Mission Architecture Entry-descent-landing systems, surface rovers, and sample return vehicle design for NASA Mars exploration programs.
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Deep-Space Probes Interplanetary spacecraft with RTG power, radiation-hardened electronics, and autonomous navigation for outer-planet missions.
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Life Support Systems Closed-loop ECLSS for long-duration crewed missions including water recovery, O2 generation, and CO2 scrubbing.
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Artemis Program Update: AeroVance's lunar lander system has completed Preliminary Design Review (PDR) and is progressing toward Critical Design Review (CDR) in Q4 2026. The system targets crewed landing capability at the lunar southern pole by 2028.

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