Technical Documentation
Comprehensive technical reference for MetalCore Manufacturing's engineering standards, REST API, material specifications, and quality assurance protocols. Designed for mechanical engineers, CAD designers, and systems integrators.
1. System Overview
MetalCore's manufacturing ecosystem bridges digital design with physical production through a unified API and standardized engineering workflows. All partners interact with our systems via secure REST endpoints, automated CAD parsing, and real-time production telemetry.
Key Architecture Components
- Design Gateway: Automated geometry validation, mass property extraction, and manufacturability analysis (DFM scoring).
- Order Engine: Handles BOM parsing, material allocation, and routing to CNC/Stamping/Molding lines.
- Telemetry Stream: Real-time machine status, cycle times, and in-process quality data via WebSocket.
2. CAD File Requirements
Accurate manufacturing relies on precise digital twins. Adhere to the following standards to ensure zero-rework processing.
| Parameter | Specification | Notes |
|---|---|---|
| File Formats | STEP (.stp, .step), IGES (.igs) | AP214 or AP242 preferred |
| Units | Millimeters (mm) | Imperial will be auto-converted; verify dimensions |
| Coordinate System | Origin at critical datum or machining reference | Required for multi-part assemblies |
| Tolerance | ISO 2768-mK or explicitly defined GD&T | Default: ±0.1mm if unspecified |
| Max File Size | 500 MB | Large assemblies should be split by sub-assembly |
2.1 Naming Conventions
Use the following pattern for seamless ERP integration:
[CAGE_CODE]-[PART_NO]-[REVISION].[EXT] Example: 5X8A2-MCL-4200-B.step
3. API Authentication
All API requests require Bearer token authentication. Tokens are issued via OAuth 2.0 client credentials flow and expire after 3600 seconds.
curl -X POST https://api.metalcore-mfg.com/v3/auth/token \
-H "Content-Type: application/json" \
-d '{
"grant_type": "client_credentials",
"client_id": "YOUR_CLIENT_ID",
"client_secret": "YOUR_CLIENT_SECRET",
"scope": "orders:read orders:write files:upload"
}'
4. Order Management Endpoints
POST /v3/orders
Submit a new manufacturing request with CAD file references and material specifications.
{
"project_id": "PROJ-8842",
"quantity": 500,
"priority": "standard",
"parts": [
{
"file_id": "STEP_7721A",
"material": "6061-T6",
"finish": "BEAD_BLAST",
"tolerance_class": "FINE"
}
],
"shipping": {
"method": "express",
"address": {
"street": "100 Innovation Dr",
"city": "Ann Arbor",
"state": "MI",
"zip": "48105",
"country": "US"
}
}
}
Response Codes
201 Created- Order queued for DFM analysis400 Bad Request- Invalid geometry or missing material mapping401 Unauthorized- Invalid or expired token422 Unprocessable Entity- Feature not manufacturable (undercut, unsupported tolerance)
5. Material Database
MetalCore stocks and certifies materials per ASTM, AMS, and ISO standards. Request alternative alloys via the engineering portal.
| Material Grade | Type | Tensile Strength (MPa) | Primary Applications | Certification |
|---|---|---|---|---|
| 6061-T6 | Aluminum Alloy | 310 | Structural frames, brackets, housings | ASTM B221 |
| 316L SS | Stainless Steel | 485 | Marine, chemical, medical devices | ASTM A479 |
| Ti-6Al-4V | Titanium Alloy | 950 | Aerospace, high-stress implants | AMS 4911 |
| Delrin POM-C | Engineering Plastic | 65 | Gears, low-friction wear parts | ASTM D1582 |
| A36 | Carbon Steel | 400 | Heavy machinery, structural beams | ASTM A36 |
6. Inspection & Quality Assurance
Every batch undergoes first-article inspection (FAI), in-process monitoring, and final dimensional verification. Reports are generated per AS9102 or customer-specific formats.
6.1 Inspection Methods
- CMM (Coordinate Measuring Machine): ±0.002mm accuracy for critical datums
- Optical Metrology: Non-contact scanning for complex curves and thin walls
- Material Verification: XRF spectrometry + PMI traceability certificates
- Surface Analysis: Talysurf profilometry for Ra/Rz parameters
6.2 Rejection Criteria
Parts are flagged for rework or scrap if:
- Dimensional deviation exceeds GD&T or tolerance class specifications
- Surface defects compromise form, fit, or function (per ISO 25178)
- Material test certificates fail tensile/hardness/chemical thresholds