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Service Detail

Precision Assembly &
Comprehensive Testing

From sub-assembly integration to final validation, we ensure every component meets exact specifications before it reaches your production line or end user.

Request Capabilities Sheet → View Test Protocols
ISO Class 7 Cleanroom 100% First Article Inspection Full Material Traceability Torque & Fastening Control
Assembly Capabilities

End-to-End Integration

Our assembly division combines manual precision with automated workflows to handle low-volume prototypes and high-volume production runs with equal rigor.

🔧 Sub-Assembly & Line Assembly

Complete integration of machined, cast, and stamped components into functional sub-assemblies. We manage BOM consolidation, kitting, and sequential build processes.

  • Multi-stage assembly workstations
  • Automated screwdriving & torque verification
  • Custom jig & fixture design for repeatable builds

🛡️ Cleanroom & Controlled Environment

ISO Class 7 & 8 certified cleanrooms for medical, optical, semiconductor, and aerospace assemblies requiring contamination control.

  • Positive pressure environments
  • ESD-safe workflows & grounding mats
  • Particle monitoring & HEPA filtration

📦 Packaging & Kitting

Industry-standard protective packaging, anti-static wrapping, VCI paper, and custom foam inserts. Full labeling, serialization, and barcoding for supply chain integration.

Why Assemble With MetalCore?

  • ✓ Single-source responsibility
  • ✓ Reduced logistics & lead times
  • ✓ Lower cost per assembled unit
  • ✓ Integrated quality checkpoints
Quality Validation

Testing & Inspection Capabilities

Every assembly undergoes rigorous verification. Our in-house lab ensures compliance with AS9102, PPAP, and customer-specific test protocols.

Test Category Capabilities Standards Available
Dimensional CMM (3/5-axis), Laser scanning, Optical comparators ASME Y14.5, GD&T ✓ In-House
Functional/Electrical Circuit verification, Continuity, Hi-Pot, Functional simulation UL, IEC 61010 ✓ In-House
Pressure & Leak Helium mass spectrometry, Air decay, Hydrostatic testing ISO 12105, ASME BPVC ✓ In-House
Mechanical Tensile, Hardness, Torque verification, Drop testing ASTM E8, ISO 6507 ✓ Certified Lab
Environmental Thermal cycling, Vibration, Salt spray, Humidity aging MIL-STD-810, IEC 60068 ✓ Partner Lab
1

Receiving Inspection

Verify incoming materials & components against cert reports

2

Assembly Build

Execute SOP with torque/fastener logging at each stage

3

In-Process QA

Real-time checks prevent defect propagation down the line

4

Final Validation

Full functional test, CMM report generation, & packaging

Frequently Asked Questions

Assembly & Testing FAQ

What documentation do you provide with assembled units?
We provide comprehensive certification packages including Certificates of Conformance (CoC), Material Test Reports (MTRs), First Article Inspection Reports (FAIR), torque logs, calibration certificates for all test equipment, and serialized tracking documentation. Custom PPAP or AS9102 packages are available upon request.
Can you handle low-volume prototyping assemblies?
Yes. Our flexible workflow supports quantities from single prototypes to full production runs. We use rapid tooling, 3D-printed fixtures, and modular workstations to minimize setup time for short runs without sacrificing quality controls.
How do you manage traceability for aerospace or medical components?
Every part and assembly is tracked through our ERP/MES system with unique batch and serial numbers. We maintain lot traceability for raw materials, fasteners, adhesives, and sealants. Full audit trails are stored digitally and retained for 10+ years per industry standards.
What is your typical lead time for assembly projects?
Lead times depend on complexity and quantity. Standard assemblies typically ship within 2-4 weeks after fixture approval. High-volume or cleanroom builds may require 4-8 weeks. We offer expedited scheduling for critical path projects.

Ready to Streamline Your Assembly Process?

Share your BOM, drawings, or assembly instructions and receive a detailed capabilities review and competitive quote within 48 hours.

Start Your Assembly Quote →

Contact Our Assembly Engineering Team

Our specialists will review your requirements, optimize your assembly process, and provide transparent pricing and lead times.

📍 4200 Industrial Blvd, Detroit, MI 48201
📞 +1 (800) 555-METAL (Option 2: Assembly)
✉️ assembly@metalcore-mfg.com