Precision Manufacturing
Solutions

From rapid prototyping to high-volume production, MetalCore delivers engineering excellence across six core manufacturing disciplines.

Manufacturing Disciplines

Click below to explore detailed specifications for each service offering.

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CNC Machining

Our fleet of 50+ CNC centers delivers tight tolerances and complex geometries for mission-critical components. From prototypes to production runs, we leverage advanced toolpaths and automated fixturing to maximize efficiency.

3-Axis 4-Axis 5-Axis Swiss Turning
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Tolerance: Âą0.001mm
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Max Part: 1200mm
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Aluminum, Titanium, Inconel
✓
Quick Turn (24hr)
Get CNC Quote →
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Sheet Metal Fabrication

Complete sheet metal solutions from laser cutting to final finish. Our automated press brake lines and robotic welding cells ensure consistent repeatability for enclosures, chassis, and structural components.

Laser Cutting Turret Press Brake Robotic Welding Powder Coat
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Thickness: 0.5mm - 25mm
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Length: Up to 3000mm
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Stainless, Aluminum, Steel
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TIG/MIG/Laser Weld
Get Sheet Metal Quote →
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Injection Molding

High-volume plastic part production with fast cycle times. Our mold flow analysis and rapid tooling capabilities reduce time-to-market while maintaining consistent part quality and dimensional stability.

Family Molds Hot Runner Micro Molding Overmolding
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Tonnnage: 80 - 1600T
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Multi-Cavity Molds
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Engineering Thermoplastics
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Insert Molding
Get Injection Quote →
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Die Casting

Precision die casting for high-volume metal components. Our hot-chamber and cold-chamber machines produce complex, durable parts with excellent surface finish and tight dimensional tolerances.

Aluminum Zinc Magnesium Secondary Ops
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Shot Weight: 5g - 15kg
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CNC Milled Cavity
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Post-Processing
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Tight Tolerances
Get Die Cast Quote →
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Inspection & Testing

Comprehensive quality control utilizing state-of-the-art metrology equipment. We provide full traceability and documentation to meet the strictest industry standards including AS9100 and ISO 13485.

CMM First Article GD&T Material Certs
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3D Scanning
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Surface Roughness
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Hardness Testing
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PPAP Documentation
Request Inspection →
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Assembly & Packaging

Reduce your supply chain complexity with complete assembly services. From simple kitting to complex sub-assemblies with testing, we deliver finished products ready for distribution.

Sub-Assembly Kitting ESD Safe Testing
✓
Electrical Assembly
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Clean Room (Class 1000)
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Custom Packaging
✓
Labeling & Barcoding
Discuss Assembly →

Technical Capabilities

Our advanced facility and skilled workforce deliver precision at scale.

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Facility

  • 200,000 sq ft Production Floor
  • Climate Controlled Environments
  • ESD & Clean Rooms
  • 24/7 Automated Operation
  • In-House Tool & Die
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Equipment

  • 50+ CNC Machining Centers
  • Fiber Laser Cutting
  • Robotic Welding Cells
  • 1600T Injection Presses
  • CMM & 3D Scanners
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Certifications

  • ISO 9001:2015
  • AS9100D (Aerospace)
  • ISO 13485 (Medical)
  • IATF 16949 (Automotive)
  • ITAR Registered

Sectors We Serve

Trusted by leaders across critical industries worldwide.

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Aerospace

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Automotive

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Medical

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Electronics

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Industrial

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Energy

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Robotics

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Defense

Frequently Asked Questions

Answers to common inquiries about our manufacturing services.

What is your typical lead time for CNC machining? +
Lead times vary based on part complexity and quantity. For simple prototypes, we offer quick-turn service with delivery in 24-48 hours. Standard production runs typically range from 2-4 weeks. Contact us for a specific timeline estimate. We also maintain VMI (Vendor Managed Inventory) programs for ongoing parts.
Do you offer tooling and mold design services? +
Yes, our in-house engineering team provides full DFMA (Design for Manufacturing and Assembly) services. We can optimize your designs for cost and performance, create 3D models, simulate mold flows, and build precision tooling in our own tool room.
What materials do you work with? +
We process a wide range of materials including Aluminum alloys (6061, 7075, 5083), Stainless Steels (304, 316L, 17-4PH), Titanium (Ti-6Al-4V), Inconel, Brass, Bronze, Plastics (ABS, PC, POM, PEEK, ULTEM), and various engineering elastomers. We also stock common raw materials to expedite orders.
Can you meet ITAR and export control requirements? +
Absolutely. MetalCore is ITAR registered and maintains strict access controls for defense-related manufacturing. Our facility features segregated production areas, restricted documentation handling, and full traceability compliant with export control regulations.
What is your minimum order quantity (MOQ)? +
For CNC machining and sheet metal, there are typically no minimum order quantities as these are highly flexible processes. For injection molding and die casting, MOQs depend on tooling costs and production efficiency. We are flexible and willing to discuss low-volume production options for NPI (New Product Introduction) phases.

Ready to Manufacture?

Upload your CAD files or describe your requirements. Our engineering team will respond with a detailed quote within 24 hours.