Core Manufacturing Capabilities
Standard processing parameters across our primary manufacturing cells. Custom configurations available upon request.
| Process | Max Workpiece | Standard Tolerance | Surface Finish (Ra) | Axes |
|---|---|---|---|---|
| 5-Axis CNC Milling | 2000 × 1000 × 800 mm | ±0.005 mm | 0.2 – 12.5 μm | XYZABC |
| CNC Turning (Multi-Spindle) | Ø450 × 1200 mm | ±0.002 mm | 0.1 – 6.3 μm | \nXYZ + Live Tooling |
| Laser/Waterjet Cutting | 3000 × 1500 mm | ±0.05 mm | Raw / Bead Blast | 2D/2.5D |
| Hydraulic Press Braking | 6000 mm (Length) | ±0.1 mm | As-processed | Multi-axis CNC |
| Injection Molding | Clamp: 200–3000 Tons | ±0.02 mm | VDI 3400 A–G | Hot/Cold Runner |
Material Specifications & Compatibility
Qualified materials stocked and certified. Mill certificates (EN 10204 3.1/3.2) provided with every shipment.
Steel & Iron
Aluminum & Copper
Exotic & High-Temp
Engineering Plastics
Tolerance Limits & Surface Finishes
Standard capabilities without additional cost. Tighter tolerances available via process optimization or secondary operations.
| Classification | Linear Tolerance | Geometric (GD&T) | Typical Applications |
|---|---|---|---|
| Standard | ±0.05 – 0.10 mm | Flatness/Parallelism ≤ 0.05 mm | Brackets, housings, structural parts |
| Precision | ±0.01 – 0.02 mm | Concentricity ≤ 0.015 mm | Fitting components, fluid manifolds |
| Ultra-Precision | ±0.002 – 0.005 mm | Circular Runout ≤ 0.005 mm | Aerospace, medical, optical mounts |
Standard Surface Finishes: Mill finish, bead blast (ASA B46.1), anodizing (Type II/III), powder coating, electroless nickel, passivation, PVD/CVD coatings.
Quality & Compliance Framework
All processes governed by documented QMS procedures. Full traceability from raw material to finished shipment.
| Quality Document | Standard/Requirement | Availability |
|---|---|---|
| C of C (Certificate of Conformance) | EN 10204 Type 2.2 | Standard |
| Mill Certificates | EN 10204 Type 3.1 / 3.2 | Standard |
| First Article Inspection (FAI) | AS9102 / PCMM-1A | Upon Request |
| Material Certs (AMS/ASTM) | Full chemical/mechanical reporting | Standard for Critical Parts |
| Control Plan & PFMEA | AIAG V4.1 / IATF 16949 aligned | Upon Request |
Metrology & Inspection Equipment
On-site calibration lab with NIST-traceable standards. All equipment calibrated per ISO 17025 protocols.
Hexagon Global S Series CMM
5-axis probing, ±(1.8+L/350)μm, 1500×1000×800 mm workspace
ZEISS Contura G2
ScanX probe + blue light scanner, sub-micron resolution for complex geometries
Taylor Hobson PEGASurface
Automated surface roughness & form measurement (Ra, Rz, waviness, flatness)
Optical Vision Systems (Keyence)
High-speed 2D/3D profiling, edge detection, ±1μm accuracy
Ultrasonic & Dye Penetrant
Hardness & Tensile Testing
Rockwell/Vickers/Brinell, universal testing machine (50kN)
Production Capacity & Lead Times
Scalable production lines with flexible shift operations. Lead times quoted from PO confirmation.
| Volume Tier | Range (Units) | Setup/Tooling | Est. Lead Time | Best For |
|---|---|---|---|---|
| Prototype | 1 – 25 | Minimal / Soft Jigs | 3 – 7 Days | Validation, testing, exhibitions |
| Low Volume | 25 – 500 | Standard Fixtures | 10 – 18 Days | Startups, beta runs, pre-production |
| Medium Volume | 500 – 10,000 | Hard Tooling / Palletized | 21 – 30 Days | Commercial launch, bridge tooling |
| High Volume | 10,000+ | Dedicated Cells / Automation | 30 – 45 Days | Mass production, recurring contracts |
File Formats & DFM Guidelines
Proper file preparation reduces quoting time by up to 60%. Follow these standards for fastest turnaround.
Accepted CAD Formats
- STEP (.stp, .step) – Native/Neutral recommended
- IGES (.igs) – For legacy systems
- Parasolid (.x_t, .x_b) – Direct CAM compatibility
- DXF/DWG – For 2D sheet metal/flat patterns
- 3D PDF – For review-only submissions
DFM Submission Checklist
- GD&T callouts per ASME Y14.5-2018
- Clear material & heat treat specifications
- Surface finish requirements (symbol or note)
- Thread charts / tap drill sizes if applicable
- Assembly context or mating part references
Need Custom Specifications or DFM Review?
Our engineering team provides rapid manufacturability analysis, tolerance stack-up studies, and process optimization recommendations.
Request Engineering Support Download Full Spec Sheet (PDF)