Every component we manufacture is backed by rigorous quality control processes, advanced inspection technology, and a culture of continuous improvement that ensures your parts meet the highest industry standards.
At MetalCore, quality isn't an afterthought — it's embedded in every step of our manufacturing workflow. From raw material receipt to final shipment, we maintain strict controls that exceed industry requirements.
Our TQM approach integrates quality planning, control, assurance, and improvement across all operations.
Our quality management systems are independently audited and certified to the most demanding international standards.
Quality Management System certification demonstrating consistent quality across all operations.
Aerospace-quality management system for organizations supporting the aerospace industry.
Medical device quality management for the design and manufacture of medical products.
Automotive quality management standard for supply chain quality excellence.
Our comprehensive QC process catches defects at every stage, ensuring only conforming products reach our customers.
All raw materials are verified against mill certifications. We perform dimensional, chemical, and mechanical property testing to confirm material integrity before any production begins. Every material lot receives a unique traceability identifier.
Spectrometry • Hardness Testing • Tensile TestingComprehensive AS9102-compliant First Article Inspection with full AS100/AS101/AS102 documentation. Every critical characteristic is measured, recorded, and verified against engineering drawings and specifications.
AS9102 Compliant • Full DocumentationAutomated in-process gauging and Statistical Process Control (SPC) charts monitor critical dimensions in real-time. Operators perform hourly checks with calibrated instruments, and any trending toward limits triggers immediate corrective action.
SPC • Automated Gauging • Cpk Analysis100% final inspection for critical parts, with AQL sampling for standard components. Non-destructive testing (NDT), surface finish verification, and coating thickness measurements are performed as required by specification.
CMM • NDT • Surface AnalysisComplete data packages including Certificates of Conformance (CoC), material test reports, heat treat charts, and inspection reports accompany every shipment. Full traceability from raw material to finished part is maintained.
CoC • Material Certs • Full TraceabilityOur 5,000 sq ft quality lab houses the most advanced metrology and testing equipment for comprehensive part verification.
Multi-axis CMMs with probe scanning for complex geometry verification with sub-micron accuracy.
High-resolution optical systems for surface roughness, contour, and micro-feature analysis.
Optical emission spectrometry and X-ray fluorescence for rapid alloy composition verification.
Dye penetrant, magnetic particle, and ultrasonic testing for internal and surface defect detection.
Tensile, hardness, impact, and fatigue testing with calibrated universal testing machines.
Salt spray, thermal cycling, and corrosion testing to verify part performance in harsh environments.
Our track record of quality excellence, measured and verified through continuous data collection and analysis.
We maintain specialized quality systems and documentation tailored to the unique requirements of each industry we serve.
Flight-critical components with full traceability and NADCAP-accredited processes.
High-volume precision parts meeting PPAP and core tooling requirements.
Cleanroom manufacturing with biocompatibility and sterilization validation.
Precision thermal management and EMI shielding with tight tolerances.
Heavy-duty components with wear resistance and dimensional stability.
Corrosion-resistant parts for harsh environments with pressure ratings.
Our Kaizen-driven culture empowers every team member to identify improvement opportunities, reduce waste, and drive operational excellence. We use proven methodologies to sustain gains and push boundaries.
Systematic elimination of waste through value stream mapping, 5S, and continuous flow optimization.
Statistical process control and DMAIC methodology to reduce variation and defects to near-zero levels.
Mistake-proofing devices and error detection systems built into every production cell.
Sort, Set in order, Shine, Standardize, Sustain — creating efficient, safe work environments.
Continuous, incremental improvement in all processes. Every day, every employee contributes to making our operations better.
Experienced professionals dedicated to maintaining the highest standards of quality across all our operations.
20+ years in quality leadership. ASQ Certified Quality Engineer (CQE) and registered auditor.
Leads the daily QC operations. Expert in aerospace and medical device quality systems.
Manages the CMM lab and dimensional inspection. GD&T expert with ISO 10360 expertise.
Black Belt in Six Sigma. Leads Lean transformation and process optimization initiatives.
Whether you need a quality agreement, supplier approval process, or detailed capability documentation — our quality team is ready to help.