From custom wire gauges to specialized crown configurations and proprietary coatings, our manufacturing division delivers precision-engineered staples for industrial, packaging, and high-volume commercial applications.
Our custom manufacturing facility combines decades of fastener expertise with modern CNC wire-forming technology. We engineer staples that meet exact dimensional tolerances, material hardness requirements, and environmental resistances.
Crown width, leg length, and wire diameter controlled to ±0.02mm tolerance. CNC verification on every production run.
Low-carbon steel, stainless (304/316), copper-plated, and specialty alloys. Hardness rated from HRC 20 to HRC 45.
Zinc, nickel, phosphate, PTFE, wax, and chromate-free options. Salt spray resistance up to 72 hours.
Standard, offset, angled, and wide-crown profiles. Custom leg bends and clinch angles for automated feeders.
All custom orders can be tailored beyond these ranges. Contact engineering for out-of-spec requirements.
| Parameter | Standard Range | Tolerance | Options |
|---|---|---|---|
| Wire Diameter | 0.45mm – 1.20mm | ±0.02mm | Metric / AWG |
| Crown Width | 4.5mm – 12.0mm | ±0.05mm | Standard / Wide |
| Leg Length | 3.0mm – 9.5mm | ±0.03mm | Short / Standard / Deep |
| Base Width | 3.8mm – 11.5mm | ±0.04mm | Custom Profile |
| Hardness | HRC 20 – HRC 45 | ±2 HRC | Annealed / Tempered / Hardened |
| Coating Thickness | 2μm – 15μm | ±1μm | Zn / Ni / PTFE / Wax |
Our structured engineering process ensures your custom staple meets performance, durability, and compatibility requirements before full-scale manufacturing.
Share CAD files, samples, or performance requirements. Our engineers analyze feasibility and material options.
CNC wire-forming and die customization. Initial samples produced within 5–7 business days.
Dimensional verification, tensile strength testing, salt spray validation, and machine feed compatibility checks.
Dedicated tooling calibration, automated quality sampling, and batch traceability configuration.
Climate-controlled packaging, full COA documentation, and ongoing engineering support for scale-up.
High-tensile staples for carton sealing, corrugated box assembly, and automated packaging lines.
Precision offset staples for saddle stitchers, perfect binding, and high-speed commercial presses.
Non-magnetic, ESD-safe staples for PCB retention, cable harnessing, and sensitive component fastening.
Stainless steel, sterile-packaged staples for surgical drapes, specimen bags, and compliance documentation.
Corrosion-resistant, UV-stable staples for hay baling, mulch netting, and outdoor signage.
Heavy-gauge binding staples for insulation, upholstery, sound deadening, and interior panel retention.
Quality Management System certification for consistent manufacturing excellence.
Environmental management compliance and sustainable production practices.
Restriction of hazardous substances compliance for EU and global markets.
Full material certs, COA documentation, and lot-code tracking on every shipment.
Provide your specifications below. Our engineering team will respond with feasibility, tooling requirements, and pricing within 24–48 hours.