Uncompromising Quality Standards
At MetalCore, quality isn't an afterthought—it's engineered into every process. Our integrated Quality Management System aligns with international standards while exceeding customer expectations through data-driven controls and continuous improvement methodologies.
From raw material verification to final inspection, we maintain full traceability, statistical process control, and documented procedures that ensure repeatability and reliability at scale.
Industry-Recognized Standards
We maintain rigorous compliance with global manufacturing standards across multiple sectors.
ISO 9001:2015
Comprehensive quality management framework ensuring consistent product quality, customer satisfaction, and continuous improvement processes.
All Manufacturing OperationsAS9100D
Aerospace-specific quality management system addressing risk management, counterfeit part prevention, and configuration control.
Aerospace & DefenseIATF 16949:2016
Automotive industry standard focusing on defect prevention, reduction of variation, and waste elimination in the supply chain.
Automotive OEM & Tier 1ISO 13485:2016
Medical device quality management system ensuring regulatory compliance, risk management, and validated manufacturing processes.
Medical & BiotechNADCAP
Nationwide Accreditation Board for Aerospace Special Processes, certifying advanced inspection and heat treatment capabilities.
Special Processes LabISO 14001 & 45001
Integrated environmental and occupational health & safety management systems supporting sustainable manufacturing.
Facility OperationsQuality Engineering Processes
Structured frameworks that drive precision, reduce variation, and ensure consistent output.
🔄 PDCA Cycle
Plan-Do-Check-Act methodology embedded in all production workflows for continuous process optimization and rapid iteration.
🔍 8D Problem Solving
Systematic approach to identifying, correcting, and eliminating recurring quality issues. Includes:
- Root cause analysis (5 Whys, Fishbone)
- Containment actions
- Permanent corrective actions
⚠️ FMEA & Risk Management
Design and Process Failure Mode Effects Analysis to proactively identify potential failures and implement mitigations before production.
📊 Statistical Process Control
Real-time monitoring using control charts, SPC software, and capability studies (Cpk/Ppk) to maintain process stability.
📋 Control Plans
Documented manufacturing controls detailing inspection methods, frequencies, acceptance criteria, and reaction plans.
✅ First Article Inspection (FAI)
Comprehensive dimensional and functional verification of initial production runs per AS9102/AQAP standards.
Advanced Metrology Laboratory
State-of-the-art measurement equipment calibrated to ISO/IEC 17025 standards.
Coordinate Measuring Machines (CMM)
High-precision 3D measurement for complex geometries and GD&T verification.
±0.002mm AccuracyOptical Profilers
Non-contact surface measurement for micro-features, roughness, and topography analysis.
Sub-micron ResolutionSurface Roughness Testing
Contact and optical profilometry for Ra, Rz, and Rt parameter validation.
ISO 4287 CompliantMaterial Verification
XRF spectroscopy and hardness testing to validate alloy composition and heat treat properties.
ASTM E165 / E140Vision Measurement Systems
Automated 2D/2.5D optical inspection for high-volume part sorting and dimensional checks.
±0.005mm AccuracyGo/No-Go & Fixtures
Custom functional gauging and precision tooling for rapid in-line quality verification.
Custom EngineeringTransparency & Continuous Verification
Our QMS is rigorously maintained through scheduled audits, management reviews, and a robust CAPA system that ensures sustained compliance and operational excellence.
Internal Audits
Quarterly cross-functional audits covering all processes, documentation, and compliance requirements.
Customer & Tier Audits
Full support for PPAP submissions, on-site customer audits, and second-party assessments.
Management Reviews
Monthly executive reviews of KPIs, audit findings, customer feedback, and resource allocation.
CAPA System
Digital Corrective and Preventive Action tracking with root cause validation and effectiveness checks.
Quality Resources
Download our standardized forms, policy documents, and compliance guides.
Quality Policy
PDF • v3.2 • 2024
Official statement of commitment to quality, continuous improvement, and customer satisfaction.
Download Document →Control Plan Template
Excel • IATF Compliant
Standardized manufacturing control plan structure for process validation and traceability.
Download Template →FAI Report (AS9102)
PDF • 3-View Format
First Article Inspection documentation format for aerospace and high-reliability components.
Download Form →Supplier Quality Manual
PDF • 48 Pages
Requirements and expectations for tier-2 suppliers, including incoming inspection criteria.
Download Guide →Let's Discuss Your Quality Requirements
Whether you need PPAP submission support, custom control plans, or an upcoming customer audit, our Quality Engineering team is ready to assist.
Schedule a Quality Consultation →