Precision Sub-Assembly &
Custom Kitting Solutions

Streamline your supply chain with our comprehensive component verification, assembly, testing, and customized packaging services. We deliver ready-to-install kits that reduce your lead times and labor costs.

Component Verification Torque & Bonding Cleanroom Assembly JIT Delivery Full Traceability

End-to-End Assembly Integration

MetalCore Manufacturing eliminates the complexity of managing multiple suppliers by consolidating your sub-assembly and kitting needs under one roof. Our dedicated assembly floor operates with disciplined workflows, automated verification, and rigorous quality controls.

Whether you require simple component bundling or complex multi-step assemblies with adhesive bonding, electrical termination, and functional testing, we deliver consistent, error-proofed kits tailored to your exact line-side requirements.

99.8%
First Pass Yield
24hr
Rush Turnaround
100%
Lot Traceability
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What We Deliver

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Receiving & Verification

Automated scanning and manual inspection of incoming components against BOM specifications.

  • Barcode/RFID scanning
  • Dimensional & visual QC
  • Certificate of Conformance logging
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Mechanical Assembly

Precision fastening, sub-assembly integration, and fixture-guided operations.

  • Calibrated torque applications
  • Press-fit & rivet operations
  • Anti-static workstations
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Adhesives & Compounds

Controlled dispensing of industrial adhesives, sealants, lubricants, and threadlockers.

  • Volumetric dispensing
  • Cure cycle monitoring
  • Material expiration tracking
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Electrical Termination

Harness routing, connector mating, wire crimping, and basic functional validation.

  • Continuity & insulation testing
  • Label & date coding
  • ESD-safe environment
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Cleaning & Prep

Ultrasonic cleaning, solvent wiping, and surface preparation prior to final packaging.

  • ISO Class 7 cleanroom available
  • Particulate monitoring
  • Residue-free processes
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Custom Kitting & Packaging

Line-side ready kits with tamper-evident seals, ESD bags, and custom dividers.

  • Bill-of-Material bundling
  • Asset tracking labels
  • Export & VDA packaging

Our Assembly Process

01

Engineering Review

BOM validation, DFA analysis, and workstation setup planning.

02

Component Staging

FIFO inventory management and pre-assembly kitting verification.

03

Assembly Execution

Step-by-step build with digital work instructions and error-proofing.

04

QC & Testing

Functional validation, torque audits, and final dimensional checks.

05

Kitting & Dispatch

Custom packaging, serialization, and JIT shipment coordination.

Industries We Serve

Specialized assembly environments compliant with sector-specific regulatory standards.

๐Ÿ›ฉ๏ธ Aerospace & Defense

AS9100-compliant assembly with full material traceability and datalogged torque applications.

๐Ÿฅ Medical & Life Sciences

Cleanroom kitting, sterilization packaging, and FDA 21 CFR Part 11 data handling.

๐Ÿ”Œ Electronics & Semiconductors

ESD-controlled environments, component staging, and EOL testing support.

๐Ÿญ Industrial Equipment

Heavy-duty sub-assemblies, valve skids, and hydraulic manifold kitting.

Common Questions

We accommodate both low-volume prototyping (as low as 1 unit) and high-volume production runs. Setup costs are optimized based on your projected annual volume, and we offer flexible minimums for complex multi-step assemblies.
Yes. Every kit ships with a digital Certificate of Conformance, torque audit logs, material traceability reports, and optional photos/videos of critical assembly steps. All data is stored securely and accessible via our customer portal.
Absolutely. We offer Vendor Managed Inventory (VMI) and direct procurement services. We can receive, inspect, and store components from your approved supplier list, then release them into production on your schedule.
We operate ISO Class 7 and Class 8 cleanrooms with continuous particulate monitoring. Our ESD zones feature grounded matting, ionization bars, wrist straps, and weekly compliance testing. PPE protocols are customized per project.

Ready to Simplify Your Assembly Process?

Send us your BOM, drawings, or packaging requirements. Our engineering team will provide a detailed capability review and competitive quote within 24 hours.