Precision CNC Machining

Multi-axis CNC machining centers for aerospace, medical, and industrial components. We support rapid prototyping through high-volume production with strict tolerances and material traceability.

3, 4 & 5-Axis Machining Centers
Tolerance: ±0.0005" (±0.012mm)
Max Workpiece: 60" × 40" × 36"
Haas, DMG Mori, Mazak Platforms
Live Tooling & Y-Axis Capability
Coolant-Through Tooling & High-Pressure

Machine Specifications

Spindle Speed8,000 - 15,000 RPM
Tool Capacity30-48 Stations
Position Accuracy±0.0001" (±0.0025mm)
Control SystemFanuc 0i-MF / Heidenhain
Coolant SystemFlood, Mist, Through-Spindle

Sheet Metal Fabrication

Full-service sheet metal capabilities including laser cutting, press brake forming, welding, and finishing. Ideal for enclosures, brackets, chassis, and structural components.

Fiber Laser Cutting (Up to 2" Steel)
Press Brakes: 6ft-16ft Bending
TIG, MIG, & Robotic Welding
Deburring, Polishing & Anodizing
Powder Coating & E-Coating
Bending Tolerance: ±0.005" per inch

Material Compatibility

Carbon SteelA36, 1018, 1045, 4140
Stainless Steel304, 316, 410, 430
Aluminum5052, 6061, 6063, 7075
Thickness Range0.020" - 0.750"

Injection Molding & Die Casting

High-volume plastic and metal injection molding with precision tooling. Full design-for-manufacturability (DFM) support, rapid prototyping, and production scaling.

Clamping Force: 80 - 850 Tons
Multi-Cavity Molds Available
Tolerance: ±0.001" to ±0.005"
Aluminum, Zinc, Magnesium Dies
Insert Molding & Overmolding
Medical & Food-Grade Resins

Common Resins & Alloys

Engineering PlasticsABS, PC, PEEK, POM
Commodity ResinsPP, PE, PS, PVC
Die Cast AlloysAl-Si, Zn-Al, Mg-Al
Cycle Time15 - 90 seconds

Assembly & System Integration

End-to-end assembly services including sub-assembly, electrical wiring, testing, and packaging. Fully documented processes with full lot traceability.

Cleanroom Assembly (ISO 7/8)
Torque Control & ESD Protection
Fixture & Jig Design
Functional Testing & Validation
Kitting & Value-Added Packaging
Full Documentation & COCs

Testing & Validation

DimensionalCMM, Optical, Laser Scan
MechanicalTensile, Hardness, Fatigue
EnvironmentalThermal, Vibration, IP Rating
ElectricalHi-Pot, Continuity, Function

Material & Tolerance Specifications

Material Class Standard Grades Standard Tolerance Surface Finish Heat Treatment
Aluminum6061-T6, 7075-T6, 5083±0.001" / ±0.025mm32 - 125 RMSAnodize, Mill, Bead Blast
Stainless Steel304, 316L, 17-4PH±0.0005" / ±0.012mm63 - 250 RMSSolution Anneal, Aging
TitaniumGrade 2, Grade 5 (Ti-6Al-4V)±0.0005" / ±0.012mm32 - 125 RMSStress Relieve, Anneal
Engineering PlasticsPEEK, PTFE, UHMW, Delrin±0.002" / ±0.050mmStandard Mold FinishN/A
Exotic AlloysInconel 718, Hastelloy C, Monel±0.001" / ±0.025mm63 - 250 RMSCustom Per AMS Specs

Quality Assurance & Compliance

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Certifications

ISO 9001:2015, AS9100D (Aerospace), ISO 13485 (Medical), and ITAR registered facility with full material traceability.

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Inspection Methods

On-site CMM (±0.001mm), optical comparators, laser scanning, surface roughness testers, and material spectrometry.

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Documentation

First Article Inspections (FAI per AS9102), Certificates of Conformance, Material Test Reports, and full lot traceability records.

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Process Control

Statistical process control (SPC), Cp/Cpk monitoring, preventive maintenance schedules, and continuous improvement protocols.

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Material Verification

XRF spectrometry, PMI testing, heat lot tracking, and incoming material validation before machining begins.

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Logistics & Packaging

VCI packaging, custom foam/wood crating, desiccants, and compliant labeling for global air/ocean freight.

Engineering RFQ & Support

Submit your drawings, 3D models, or technical requirements for a comprehensive quote. Our engineering team typically responds within 4-8 business hours.

📧 auto@metalcore-mfg.com
📞 +1 (800) 555-METAL
📍 4200 Industrial Blvd, Detroit, MI 48201
🕐 Mon-Fri: 7:00 AM - 7:00 PM EST

Accepted formats: STEP, IGES, STL, PDF, DWG. Confidentiality agreements available upon request.

Request for Quote