Built for Demanding Industrial Environments

MetalCore's Industrial Division specializes in mission-critical components for heavy machinery, process plants, and energy infrastructure. We combine advanced metallurgy, precision CNC machining, and rigorous NDE testing to deliver parts that withstand extreme mechanical stress, thermal cycling, and chemical exposure.

Our dedicated industrial facility features climate-controlled clean zones, heavy-tonnage presses, automated welding cells, and a fully accredited materials testing laboratory operating under ISO/IEC 17025.

500 TON
Max Press Capacity
ยฑ0.005mm
Tolerance Capability
NACE MR0175
Sour Service Certified
24/7
Production Shifts
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Heavy-Duty Manufacturing Solutions

End-to-end production for industrial-grade components requiring structural integrity and extended service life.

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Heavy-Duty Machining

5-axis CNC milling, large-format turning, and boring for valves, manifolds, pump housings, and structural brackets up to 4m length.

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Structural Weldments

AWS-certified fusion welding (SMAW, GTAW, GMAW) with full NDE (RT, UT, MT, PT) for pressure vessels and load-bearing frames.

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Corrosion-Resistant Fabrication

Specialized handling of duplex/super-duplex stainless, Hastelloy, Inconel, and titanium for chemical and marine environments.

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High-Pressure Components

Forged and machined parts rated for 1500-2500 WOG, including flanges, fittings, and choke manifolds per API standards.

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Surface Engineering

Thermal spraying, hard chrome plating, nitriding, and HVOF coatings to extend wear life in abrasive industrial conditions.

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Precision Assembly

Hygienic and industrial sub-assembly with torque-controlled fastening, leak testing, and full traceability documentation.

Materials & Industry Standards

All industrial components are manufactured, tested, and documented to meet or exceed global regulatory and industry specifications.

Material Class Common Grades Key Properties Standards & Certifications
Carbon & Alloy Steel A516 Gr.70, A533 Gr.B, 4140, 4340 High yield strength, heat treatable, cost-effective ASTM ASME BPVC EN 10025
Duplex / Super Duplex SS 2205, 2507, UR52N+ High chloride stress corrosion resistance, 2x yield of 304SS NACE MR0175 ASTM A789/A890
Nickel Alloys 625, 718, C-276, 825 Extreme temp/pressure resistance, chemical inertness ASTM B443/B574 AMS 4947
Cast Iron / Ductile Iron GG25, EN-GJS-500-7, ASTM A536 Excellent damping, wear resistance, compressive strength ISO 1083 API 6A

Industrial Applications

Critical components engineered for continuous operation in the world's most demanding sectors.

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Oil & Gas Upstream

Drill pipe components, blowout preventer parts, subsea connector housings, and wellhead assemblies.

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Power Generation

Turbine blades, heat exchanger plates, generator stator cores, and high-voltage insulator supports.

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Mining & Heavy Equipment

Crusher liners, conveyor rollers, hydraulic cylinder barrels, and track system undercarriage parts.

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Chemical & Process

Reactor internals, distillation column trays, pump impellers, and corrosion-resistant valve bodies.

Recent Industrial Deliveries

Real-world examples of how MetalCore meets complex industrial requirements with precision and scalability.

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High-Pressure Separator Valve Bodies

Forged Inconel 718 valve bodies manufactured for a North Sea offshore platform. Required full volumetric NDE, cryogenic treatment, and traceable mill certs per EN 10204 Type 3.1.

1,200 units delivered
2,500 WOG rated
Zero field failures
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Mining Conveyor Drive Housings

Heavy-duty cast steel housings for open-pit mining conveyor systems. Optimized wall thickness via CAE simulation, machined to ยฑ0.008mm tolerance, and shot-peened for fatigue resistance.

850 kg max part weight
32% weight reduction
4x service life

Engineering Resources

Download compliance documentation, material test reports, and CAD standards for industrial sourcing.

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ISO 9001:2015 & ASME U Stamp

Certification copies and scope of accreditation

Download PDF
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Material Test Report (MTR) Templates

Standardized format for heat traceability

Download PDF
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GD&T & Tolerance Guidelines

Industrial machining capability charts

Download PDF
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CAD Template Library

STEP, IGES, and native formats for rapid quoting

Download ZIP

Industrial RFQ & Engineering Support

Submit your drawings, material requirements, and volume estimates. Our industrial engineering team responds within 4 business hours.