Aerospace-Grade Manufacturing
Advanced machining, forming, and assembly processes engineered specifically for the aerospace sector's unique material and tolerance demands.
5-Axis CNC Machining
Complex geometries and tight tolerances (±0.001mm) for flight-critical components, including blisks, vanes, and structural brackets.
Superalloy Processing
Expert machining and heat treatment of Inconel, Waspaloy, and Haynes alloys for high-temperature propulsion and exhaust systems.
Precision Sheet Metal
Avionics enclosures, ducting, and structural panels with laser cutting, CNC bending, and precision welding for aerospace assemblies.
Tooling & Fixturing
Custom aerospace tooling, composite molds, and non-destructive testing (NDT) fixtures built to AS/EN 9100 standards.
Cleanroom Assembly
ISO Class 7 cleanroom environments for avionics integration, flight control assemblies, and sensor packaging.
First Article Inspection
Comprehensive FAIR reporting, CMM verification, and material certification to ensure full traceability and compliance.
Certified for Flight
Our quality management system is rigorously audited and aligned with global aerospace regulatory requirements.
AS9100 Rev D
Quality management system for aerospace design and manufacturing.
NADCAP Certified
Accredited for heat treating, CNC machining, and material testing.
ITAR Registered
Secure handling and production of defense-related aerospace components.
FAA PMA
Parts Manufacturer Approval for interchangeable replacement components.
Aerospace Materials & Processes
We source and process certified aerospace-grade materials with full lot traceability and mill certifications.
| Material Family | Common Grades | Typical Applications | Processing |
|---|---|---|---|
| Titanium Alloys | Ti-6Al-4VTi-6Al-2Sn-4Zr-2Mo | Engine mounts, landing gear, airframe structures | CNC, EDM, Heat Treat, Anodize |
| Nickel Superalloys | Inconel 718Inconel 625Waspaloy | Turbine blades, combustion chambers, exhaust manifolds | 5-Axis CNC, CNC Turning, NDT |
| Aluminum Alloys | 2024-T37075-T66061-T6 | Ribs, brackets, fairings, avionics housings | Milling, Shearing, Bending, Anodize |
| High-Strength Steel | 4340300MMaraging 300 | Fasteners, landing gear pins, flight control linkages | Precision Turning, Hardening, Plating |
Where Our Components Fly
From commercial airliners to hypersonic research vehicles, our components power critical systems across the aerospace spectrum.
Commercial Aviation
Narrow & wide-body airframe components
Propulsion & Engines
Turbine blades, casings, and fuel systems
Satellite & Space
Vacuum-rated structures & thermal management
Avionics & Electronics
Shielded enclosures & sensor housings
UAV & Defense
Lightweight airframes & tactical hardware
MRO & Retrofit
Repair parts & lifecycle support components
Recent Aerospace Project
Titanium Engine Mount Bracket - Program Scale-Up
An OEM required a high-strength titanium bracket for next-generation regional aircraft engines. The part demanded strict GD&T, complex 5-axis features, and consistent metallurgical properties across 12,000 units annually.
Our engineering team optimized the CAM toolpaths, implemented in-process probing, and established a dedicated production cell with 100% CMM verification. The result was a streamlined supply chain solution that passed first-article inspection on the third run.
Discuss Your Program →Ready to Qualify MetalCore for Your Aerospace Program?
Submit your drawings or requirements for a comprehensive capability review, competitive pricing, and accelerated qualification timeline.