Complex Assemblies, Simplified Delivery
MetalCoreβs assembly division transforms individual components into fully functional, tested, and packaged systems. Whether you need high-volume production runs or low-volume, high-mix custom builds, our certified technicians and automated work cells deliver consistent quality.
We integrate kitting, sub-assembly, final integration, functional testing, and kitting into a seamless workflow, reducing your vendor management overhead and accelerating time-to-market.
Streamlined Assembly Workflow
Every unit follows a controlled, documented, and quality-gated process to ensure zero-defect delivery.
Receiving & QC
Component verification, material certs, and incoming inspection
Kitting
Precision staging of parts, fasteners, and consumables per BOM
Sub-Assembly
Modular build-outs with torque control and adhesive curing
Final Integration
Full system assembly, cable routing, and connector mating
Testing & QA
Functional validation, environmental stress, and documentation
Packaging
ESD-safe labeling, serialization, and logistics ready shipping
Assembly Infrastructure
State-of-the-art facilities designed for flexibility, cleanliness, and precision.
Class 100K Clean Room
Controlled environments for medical, optical, and sensitive electronic assemblies with strict particulate monitoring.
ESD-Safe Workstations
IPC-610 compliant ESD zones with grounded mats, ionizers, and continuous wrist monitoring for component protection.
Automated Torque & Vision
Calibrated torque drivers with digital logging and automated optical inspection for repeatable fastening and alignment.
Full Traceability
Lot, serial, and operator tracking integrated with your ERP/MES. Complete build records shipped with every unit.
Custom Fixturing
In-house design and fabrication of assembly jigs, pogo pins, and alignment tools to speed up build cycles.
Value-Add Packaging
Bubble, foam, anti-static, and kitted packaging tailored for drop tests, humidity resistance, and global logistics.
Industries Served
Specialized assembly protocols tailored to sector-specific regulations and performance demands.
Aerospace & Defense
Medical & Surgical
Electronics & IoT
Automotive & EV
Industrial Machinery
Certifications & Standards
Our assembly operations are audited, certified, and continuously monitored against global standards.
ISO 9001:2015
Quality Management Systems
AS9100 Rev D
Aerospace Quality Standard
IPC-A-610
Acceptability of Electronic Assemblies
FDA 21 CFR 820
Medical Device QSR Compliance
Assembly FAQ
We support prototyping as low as 1 unit and scale into high-volume production (100K+). Setup costs are optimized based on volume, complexity, and tooling requirements. Contact us for a custom quote.
Yes. We design custom test fixtures, perform electrical continuity, environmental stress screening (ESS), burn-in testing, and dimensional verification. Test reports and pass/fail data are included with every shipment.
Absolutely. Our micro-assembly capabilities include precision optical alignment, fine-pitch connector mating, and microfluidic integration, supported by automated vision systems and calibrated torque controls.
Every assembly undergoes full serial/lot tracking. We provide COCs, material certs, inspection reports, torque logs, and test data digitally and physically. Our MES integrates with major ERP platforms for real-time visibility.
Streamline Your Supply Chain with MetalCore Assembly
Submit your BOM, drawings, or RFQ and receive a detailed capability review and quote within 48 hours.