Precision Components for Next-Gen Vehicles
From EV powertrains to lightweight chassis and ADAS sensor housings, MetalCore delivers IATF 16949-certified automotive manufacturing with zero-defect tolerance and rapid scaling capabilities.
Engineered for Performance, Safety & Efficiency
The automotive industry demands uncompromising quality, rigorous traceability, and scalable production. MetalCore partners with OEMs, Tier 1 suppliers, and EV startups to deliver mission-critical components that meet strict OEM specifications.
Our 200,000 sq ft facility is equipped with automated CNC cells, robotic welding, and in-house metrology labs to support everything from NPI prototyping to high-volume production runs.
- Complete APQP & PPAP documentation support
- DFM/DFA optimization for cost reduction & cycle time improvement
- Material traceability from melt to finished part
- Flexible scaling from prototypes to 1M+ unit annual volumes
Automotive-Specific Manufacturing Services
End-to-end solutions tailored to automotive engineering standards and production demands.
EV Powertrain Components
Precision-machined battery enclosures, inverter housings, and motor mounts engineered for thermal management and structural integrity.
Chassis & Suspension
High-strength forged and machined control arms, knuckles, and steering components with tight tolerances for ride stability.
ADAS & Sensor Housings
EMI-shielded, precision-molded enclosures for radar, lidar, and camera systems with optical-grade surface finishes.
Powertrain & Drivetrain
Gears, shafts, brackets, and transmission components manufactured from hardened steels and aerospace-grade alloys.
Interior & Exterior Trim
Injection-molded dash components, vent housings, and aerodynamic body panels with automotive-grade UV and impact resistance.
Prototyping & NPI
Rapid aluminum soft tooling, 3D printed functional prototypes, and low-volume production to accelerate vehicle development cycles.
Industry Applications
Trusted components across diverse automotive segments and emerging mobility technologies.
Electric Vehicles
Battery packs, charging ports, and lightweight structural parts
Commercial & Heavy Duty
Engine blocks, suspension arms, and hydraulic fittings
Performance & Motorsport
Ti-6Al-4V brackets, custom manifolds, and aerodynamic components
Autonomous Systems
Sensor mounts, compute module housings, and actuator components
Built to Automotive Standards
Every part is manufactured, inspected, and documented to meet the strictest OEM requirements.
APQP & PPAP
Full advanced product quality planning and production part approval process documentation.
FMEA & Control Plans
Proactive risk assessment with comprehensive control plans for every manufacturing stage.
VDA 6.3 Auditing
Process audits aligned with German automotive industry standards for continuous improvement.
SPC & MSA
Statistical process control and measurement systems analysis to guarantee dimensional stability.
Certifications & Standards
MetalCore's automotive division maintains full compliance with global quality management systems, ensuring seamless integration with your existing supply chain.
Lightweight EV Chassis Mounting System
A major EV manufacturer needed a high-strength, lightweight mounting bracket for their next-generation battery pack. MetalCore redesigned the component using topology optimization and 5-axis CNC machining, reducing weight by 32% while improving structural rigidity.
Let's Engineer Your Next Automotive Component
Share your CAD files, material specs, or production volume requirements. Our automotive engineering team will respond with a detailed DFM analysis and competitive quote.