Reliability Under Pressure
The energy sector demands components that perform flawlessly in high-stress environments. MetalCore Manufacturing specializes in producing mission-critical parts for upstream, midstream, and downstream energy operations, as well as next-generation renewable systems.
Our facility combines advanced metallurgical expertise with ISO 9001 and ASME-certified processes to deliver components that meet stringent API, NACE, and ASTM specifications. From initial prototyping to high-volume production, we ensure every part undergoes rigorous traceability and inspection protocols.
- • NACE MR0175 / ISO 15156 compliant manufacturing
- • Full material traceability & mill certification
- • Extreme temperature & high-pressure rated components
- • Rapid turnaround for emergency maintenance & turnarounds
Industry Applications
We manufacture critical components across the entire energy value chain, from extraction to grid delivery.
Oil & Gas
Valve bodies, flanges, manifolds, downhole tool components, and corrosion-resistant fittings for upstream and midstream operations.
Renewable Energy
Turbine hub components, gearboxes, mounting brackets, and structural parts for wind, solar tracking, and hydroelectric systems.
Power Generation
High-temperature alloys for gas/steam turbines, boiler tube fittings, condenser components, and nuclear-grade assemblies.
Transmission & Distribution
Transformer bushings, switchgear enclosures, insulator hardware, and corrosion-resistant grid infrastructure components.
Manufacturing Excellence
Specialized processes engineered for energy sector demands.
🔩 CNC Machining & Milling
Multi-axis CNC centers capable of machining large-scale components up to 12ft with tight tolerances for pressure vessels and turbine housings.
🔥 Precision Forging & Casting
High-integrity forged and cast components in duplex stainless, super duplex, and nickel alloys for extreme service conditions.
🛡️ Advanced Welding & NDT
ASME Section IX certified welding, automated orbital welding, and full NDT suite including UT, RT, MPI, and PT inspection.
🧪 Surface Treatment & Coatings
Cathodic protection compatibility, high-performance coatings, passivation, and specialized surface finishes for corrosion resistance.
📐 Metrology & Quality
Laser scanning, CMM verification, 3D scanning for reverse engineering, and full dimensional reporting per GD&T standards.
📦 Assembly & Field Support
Modular assembly, factory acceptance testing (FAT), kitting, and expedition packing for global shipping and site installation.
Specifications & Standards
🧱 Primary Materials
- Carbon Steel (A105, A350, A36)
- Stainless Steel (304, 316, 317L)
- Duplex & Super Duplex (2205, 2507)
- Nickel Alloys (Inconel 625/718, Hastelloy)
- Titanium Grades (Gr 2, Gr 5)
- Aluminum Alloys (5083, 6061, 7075)
- Monel 400 & K500
- Copper-Nickel (90/10, 70/30)
📜 Certifications & Standards
- ISO 9001:2015 / ISO 45001
- ASME Section VIII & IX
- API 6A, 6D, 17, 598
- NACE MR0175 / ISO 15156
- ASTM, ASME, EN, JIS
- NQA-1 (Nuclear) Compliant
- Mill Certs & Heat Traceability
- Customer-Specific Requirements
Common Energy Sector Questions
We manufacture pressure vessel components rated up to 25,000 PSI and temperatures exceeding 1,200°F. Our ASME U Stamp certification ensures full compliance with Section VIII Div 1 & 2 requirements.
Yes. Every material lot is tracked from raw mill receipt through final inspection. We provide certified mill test reports (MTRs), chemical analysis, mechanical properties, and heat-specific traceability documentation.
We operate a dedicated rapid-response team for unplanned outages and emergency maintenance. With 24/7 machining and prioritized scheduling, we can deliver critical components in as little as 5-7 days depending on complexity.
Our in-house laboratory offers UT (ultrasonic), RT (radiographic), MPI (magnetic particle), PT (penetrant), and HV testing. All NDT personnel are ASNT Level II/III certified, and full inspection reports are provided with each shipment.
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