Structurally superior components engineered for extreme stress, fatigue resistance, and long-term reliability. From prototypes to high-volume production.
MetalCore's forging division combines advanced metallurgical science with high-tonnage presses to produce components that outperform cast or machined alternatives. By plastic deformation, we refine grain structure, eliminate porosity, and align metal fibers to match part contours.
Whether you need high-strength crankshafts, aerospace flanges, heavy-duty gears, or custom fasteners, our engineering team ensures optimal material utilization and dimensional accuracy from billet to finished part.
We select the optimal deformation process based on material properties, part geometry, volume, and performance requirements.
Metal heated above recrystallization temperature for maximum formability. Ideal for complex geometries, heavy sections, and high-volume production with excellent grain refinement.
Room-temperature forming that delivers exceptional surface finish, tight tolerances, and superior mechanical properties through strain hardening. Perfect for fasteners and small components.
Balances the benefits of hot and cold processes. Reduced flow stress allows thinner walls and sharper corners while maintaining good surface quality and dimensional control.
Material is confined within matched dies to produce complex, near-net-shape parts with precise contours and controlled material flow. Minimizes secondary machining.
Simple tooling shapes free-standing workpieces. Ideal for rings, discs, bars, and structural shapes. Offers flexibility for custom geometries and heavy cross-sections.
Continuous deformation process that expands ring blanks into precise annular components. Excellent for gears, bearings, flanges, and aerospace hardware with uniform grain flow.
Comprehensive forging capabilities supported by advanced heat treating, machining, and non-destructive testing.
| Category | Specifications |
|---|---|
| Press Capacity | Up to 4,000 Tons (Upset & Transfer Presses) |
| Max Workpiece Size | 120" Length x 48" Width x 24" Height |
| Standard Tolerances | ±0.005" to ±0.015" (Class 1-3 per NFMA) |
| Surface Finish | 63-125 RA (Cold/ Warm), 125-250 RA (Hot) |
| Materials | Carbon & Alloy Steels, Stainless Steel, Aluminum, Copper, Titanium, Nickel Alloys, Duplex SS |
| Heat Treatment | Normalizing, Quench & Temper, Annealing, Normalizing, Precipitation Hardening |
| Quality Assurance | UT, MT, PT, X-Ray, Chemical Analysis, Microstructure Exam, Dimensional Inspection (CMM) |
| Certifications | ISO 9001:2015, AS9100D, NADCAP, MIL-SPEC, API Q1 |
Forged components that withstand extreme environments and regulatory scrutiny.
Cranks, gears, suspension parts
Flanges, spars, landing gear
Valves, drill collars, fittings
Armor components, weapon systems
Excavator teeth, press parts
Turbine discs, wind hub components
Provide your specifications or upload drawings. Our metallurgical engineers will respond within 24 hours with a detailed proposal.
Need expedited production?
Contact our rapid response team:
+1 (800) 555-METAL