Precision Casting Solutions
High-integrity cast components engineered for critical applications. From rapid prototypes to full-scale production, we deliver dimensional accuracy, superior surface finish, and consistent mechanical properties.
Advanced Casting Capabilities
MetalCore operates a fully integrated casting facility equipped with automated furnaces, vacuum systems, and computer-controlled mold handling. Our process engineers work alongside your team to optimize metallurgy, gating systems, and cooling rates for optimal part performance.
Specialized Casting Methods
We select the optimal casting technique based on your geometry, volume, material requirements, and cost targets.
๐ฅ Die Casting
High-pressure injection of molten metal into precision steel molds. Ideal for complex, thin-wall components with excellent surface finish and tight tolerances.
Tolerance: ยฑ0.1% to ยฑ0.5%โณ Sand Casting
Versatile process using reusable sand molds. Perfect for large, heavy components, low to medium volumes, and alloys with high melting points.
Parts: 0.5kg to 500kg+๐ก๏ธ Permanent Mold
Gravity or low-pressure casting into reusable metal molds. Offers better mechanical properties than sand casting with improved dimensional consistency.
Best for: Medium-High Volume๐ Investment Casting
Lost-wax process for extremely complex geometries, fine details, and superior surface quality. Minimal post-machining required.
Surface: Ra 1.6-3.2 ฮผmAlloys & Materials
We cast a comprehensive range of ferrous and non-ferrous alloys, with full material certification and traceability.
Aluminum
356, 380, A356, A380. Excellent strength-to-weight ratio, corrosion resistant.
Zinc
ZAMAK 2, 3, 5. High detail reproduction, natural plating ability, cost-effective.
Magnesium
AZ91D, AM60B. Lightest structural metal, excellent damping properties.
Copper & Bronze
C95400, C84400. High thermal/electrical conductivity, wear resistant.
Steel & Iron
SS304/316, Ductile Iron, Nodular. High strength, impact resistance, durability.
Specialty Alloys
Inconel, Hastelloy, Titanium. Extreme temperature/chemical environments.
Certified Precision
Every casting undergoes rigorous inspection to meet aerospace, automotive, and medical standards.
CMM Inspection
3D coordinate measurement for critical dimensions
NDT Testing
X-ray, dye penetrant, magnetic particle
Material Certs
Full traceability & chemical/micro certs
Certifications
ISO 9001, IATF 16949, AS9100D
Casting Process Questions
What is the typical lead time for casting projects?
Tooling typically takes 4-8 weeks depending on complexity. Once molds are approved, production lead times range from 1-3 weeks for most volumes. We offer expedited scheduling for urgent programs.
Do you offer prototype casting before full production?
Yes. We provide soft-tooling prototypes using aluminum molds or rapid sand casting in as little as 2 weeks. This allows validation of fit, function, and design optimization before hard steel tooling.
What are the standard tolerances you can achieve?
Tolerances depend on the process and part size. Die casting: ยฑ0.1% to ยฑ0.5%. Investment casting: ยฑ0.15mm to ยฑ0.5mm. Sand casting: ยฑ1.5% to ยฑ3%. We work within your GD&T requirements during design for manufacturability.
Can you provide post-casting services?
Absolutely. We offer machining, heat treatment, surface finishing (anodizing, powder coat, plating), tumbling, shot blasting, assembly, and kitting. Everything under one roof reduces lead times and costs.
What documentation is provided with shipments?
Each batch includes First Article Inspection (FAI) reports, material certifications, heat lot traceability, NDT results, and packing lists. PPAP packages are available for automotive and aerospace clients.
Casting Quote Request
Upload your drawings or describe your requirements. Our metallurgists and process engineers will review your project and provide a detailed technical and commercial proposal within 24-48 hours.
Ready to Engineer Your Next Component?
Our casting specialists are standing by to optimize your design for manufacturability and performance.