Uncompromising Standards, Verifiable Results
At MetalCore Manufacturing, quality isn't an afterthoughtβit's engineered into every stage of production. Our dedicated Testing & QA division operates a fully accredited metrology laboratory equipped with industry-leading technology. From First Article Inspection to ongoing process validation, we deliver complete traceability and documentation for every part that leaves our facility.
Precision Metrology
High-accuracy dimensional verification using calibrated equipment and controlled environments.
- CNC Coordinate Measuring Machines (CMM)
- 3D Laser Scanning & Reverse Engineering
- Optical Comparators & Vision Systems
- Surface Roughness & Profilometry
Material Analysis
Comprehensive material verification to ensure composition, hardness, and structural integrity.
- Optical Emission Spectrometry (OES)
- Tensile, Yield & Elongation Testing
- Rockwell, Brinell & Vickers Hardness
- Metallographic Microscopy & Etching
Non-Destructive Testing (NDT)
Detect internal and surface defects without compromising part integrity or functionality.
- Ultrasonic Testing (UT)
- Penetrant Testing (PT/liquid dye)
- Magnetic Particle Testing (MT)
- Visual & Borescope Inspection (VT)
First Article Inspection (FAI)
Comprehensive AS9102/PPAP compliant documentation for new part qualifications.
- Full dimensional traceability
- Material & process verification
- Attribute testing & functional validation
- Digital & physical reporting
Process Validation & SPC
Statistical process control to ensure consistent quality across production runs.
- Cp/Cpk & Pp/Ppk Analysis
- Control Charts & Trend Monitoring
- Measurement System Analysis (MSA)
- Gage R&R Studies
How We Ensure Zero Defects
Our quality management system follows a rigorous, documented workflow aligned with international manufacturing standards.
Requirement Review
GD&T analysis, drawing interpretation, and specification alignment before production begins.
In-Process Verification
Continuous monitoring at critical control points using automated and manual inspection methods.
Final Inspection
Comprehensive dimensional, material, and functional testing against approved drawings/BOMs.
Documentation
Generation of FAI reports, certificates of conformance, material certs, and SPC data.
Continuous Improvement
Non-conformance tracking, root cause analysis, and corrective action implementation.
Testing Equipment & Technology
Our metrology lab is climate-controlled and houses calibrated equipment traceable to NIST standards. All instruments are maintained on strict calibration schedules.
CNC Coordinate Measuring Machines
3D Laser Scanner
Material Spectrometer
Universal Testing Machine
Certifications & Standards
Our quality management system is independently audited and certified to meet the strictest industry requirements.
ISO 9001:2015
Quality Management Systems
AS9100D
Aerospace Quality Management
IATF 16949
Automotive Quality Standards
ISO 13485
Medical Device Quality
ISO/IEC 17025
Testing & Calibration Labs
ISO 14001
Environmental Management
Need Verification or Custom Testing?
Whether you require standalone inspection services or integrated quality management for full production runs, our QA team is ready to support your specifications.