Precision Engineering for the Future of Mobility

From next-gen battery housings to lightweight structural components, MetalCore delivers OEM-grade manufacturing solutions that power the global shift to electric and autonomous vehicles.

IATF 16949 VDA 6.3 ISO 26262 PPAP Ready
Explore Capabilities → Download Auto Brochure
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Powering the Next Generation of Vehicles

The automotive landscape is transforming. MetalCore combines advanced metallurgy, high-speed machining, and rigorous quality management to produce mission-critical components for EVs, hybrids, and advanced driver-assistance systems.

  • High-pressure die casting & precision CNC for lightweight aluminum/magnesium alloys
  • Thermal management components for battery packs and e-motors
  • Structural battery enclosures meeting UL 9540A & UN 38.3 standards
  • Full PPAP, APQP, and control plan documentation for OEM/ Tier 1 integration
  • Flexible production lines scaling from 500 to 500,000+ units annually
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15M+
EV Parts/Year
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±0.005
mm Tolerance
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24/7
JIT Production
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45+
Auto Partners

Automotive & EV Manufacturing Solutions

End-to-end component manufacturing engineered for safety, efficiency, and scale.

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Battery Enclosures & Structures

Lightweight, crash-worthy battery pack housings with integrated cooling channels and EMI shielding.

Al-Si Alloys HPDC / Gravity Cast IP67 Rated
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Thermal Management Systems

Precision-machined cold plates, manifolds, and valve bodies for battery & powertrain cooling.

5-Axis CNC Brazed Assemblies CFD Optimized
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E-Motor & Powertrain Parts

Stator housings, rotor supports, and reduction gearbox components with ultra-tight tolerances.

7075-T6 Aluminum CNC Milling Hard Anodizing
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Lightweight Chassis Components

Structural brackets, suspension arms, and subframe mounts engineered for weight reduction & NVH.

Magnesium Alloys Flow Forming FEM Validated
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ADAS & Sensor Housings

EMI-shielded enclosures for LiDAR, radar, and camera modules with thermal stability.

Precision Sheet Metal Conformal Coating Automotive Grade
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Charging Infrastructure Parts

Connector housings, heat sinks, and enclosure panels for DC fast chargers and home stations.

Die Cast / Injection Fire Retardant IP54/IP65
IATF 16949
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OEM-Grade Standards, Zero Compromise

Every component leaving our facility is backed by rigorous automotive quality management. We maintain full traceability, statistical process control, and complete documentation for seamless Tier 1 integration.

IATF 16949:2016 Certified
VDA 6.3 Process Audits
PPAP Level 3 Submission
APQP & FMEA Development
ISO 26262 Functional Safety
CMM & 3D Laser Inspection
Material Cert & Traceability
Zero-Defect Manufacturing

From Concept to Mass Production

A streamlined, automotive-compliant engineering workflow designed for speed and precision.

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DFM & Engineering

Tolerance analysis, material selection, and cost-optimized design for manufacturability.

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Prototyping & Validation

Rapid CNC prototypes, material testing, and DV/PV validation against OEM specs.

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PPAP & Tooling

Full PPAP package, tryout reports, and precision tooling/mold development.

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Mass Production

Automated lines, SPC monitoring, and JIT delivery to your assembly plant.

Let's Engineer Your Next EV Component

Share your drawings, specs, or concept. Our automotive engineering team will respond with a DFM analysis and competitive quote within 48 hours.