🔌 Electronics Division

Precision Electronics Manufacturing

From rapid prototyping to high-volume production, we deliver certified PCB assembly, custom enclosures, thermal management, and complete end-to-end electronics manufacturing solutions.

PCB Assembly SMT / THT Enclosures EMC Shielding Thermal Solutions Testing & Validation
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Full-Cycle Electronics Production

End-to-end manufacturing services designed for reliability, scalability, and strict compliance.

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SMT & THT Assembly

Automated surface mount and through-hole placement with pick-and-place accuracy up to 0201 components and fine-pitch BGAs.

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PCB Design & Fabrication

Multi-layer rigid, rigid-flex, and HDI board design with impedance control, controlled depth via, and gold finger finishes.

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EMC/EMI Shielding

Certified electromagnetic compatibility testing and custom shielding solutions to meet FCC, CE, and MIL-STD requirements.

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Thermal Management

Custom heat sinks, thermal interface materials, and active cooling integration for high-power and compact electronics.

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AOI & In-Circuit Testing

Automated optical inspection, flying probe testing, and functional validation to ensure zero-defect shipments.

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Kitting & Sub-Assembly

Complete cable harnessing, connector crimping, module integration, and turnkey packaging for direct market readiness.

Electronics We Manufacture

Custom-engineered electronic components and complete systems across multiple industries.

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Custom Enclosures & Housings

Anodized aluminum, polycarbonate, and stainless steel enclosures with IP65/67 sealing, EMI gaskets, and custom finishes.

CNC MilledDie CastSheet Metal
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RF & IoT Modules

Compact wireless communication modules, antenna integration, and low-power IoT sensor boards for industrial and consumer applications.

Wi-Fi 6LoRaBLE 5.35G
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Power Electronics & BMS

High-efficiency DC-DC converters, motor drivers, and battery management systems with thermal and safety compliance built-in.

UL ListedISO 26262High Voltage
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Certified Electronics Standards

Every board and assembly meets rigorous international standards. Our ESD-controlled clean rooms and traceable supply chain guarantee consistency.

IPC-A-610 & J-STD-001

Acceptability of electronic assemblies and soldered electrical connections.

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RoHS & REACH Compliant

Lead-free processes and restricted substance compliance for global markets.

ESD Protected Facility

Class 1000 clean room with continuous ionization and personnel grounding.

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Full Material Traceability

Lot-level tracking from component procurement to final shipment documentation.

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From Schematic to Shipment

Streamlined electronics production pipeline optimized for speed and precision.

01

DFM Review

Design for manufacturability analysis, BOM optimization, and cost reduction.

02

Prototyping

Rapid turn PCB fabrication and assembly for validation and testing.

03

SMT/THT Build

Automated component placement, reflow/wave soldering, and paste inspection.

04

Testing & QA

AOI, ICT, functional testing, conformal coating, and environmental validation.

05

Packaging & Ship

Antistatic packaging, kitting, labeling, and worldwide logistics coordination.

IoT Medical Sensor & Housing

We engineered a compact, IP67-rated environmental monitoring device for sterile surgical environments. The project included custom PCB design, SMT assembly, thermal optimization, and precision-milled aluminum enclosures with integrated antenna routing.

99.98%
Yield Rate
14 Days
Proto to Pilot
50K/yr
Annual Volume
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Request a Quote

Share your PCB files, BOM, assembly requirements, and target volumes. Our electronics engineering team will respond within 24 hours with a detailed proposal and DFM feedback.

📧 electronics@metalcore-mfg.com
📞 +1 (800) 555-METAL (Ext. 2)
📁 Accepts: Gerber, IPC-2581, BOM CSV/XLS, STEP

Electronics Quote Request