Engineered for Optimal Heat Dissipation

MetalCore Manufacturing specializes in high-performance thermal management solutions that keep critical systems operating within safe temperature limits. Our engineering team combines advanced CFD simulation, material science, and precision manufacturing to deliver heat sinks, cold plates, vapor chambers, and custom thermal assemblies that meet exacting performance requirements.

Core Technologies & Processes

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Precision CNC Machining 5-axis machining for complex fin geometries, microchannels, and tight-tolerance thermal interfaces.
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Skived & Extruded Fins High-volume fin production with optimized pitch, thickness, and surface area for maximum heat transfer.
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Liquid Cold Plates Custom manifold design, microchannel etching, and pressure-tested assemblies for liquid cooling.
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Vapor Chambers & Heat Pipes High-conductivity flat heat spreaders with optimized wick structures and working fluid integration.

Material Capabilities

Material Thermal Conductivity (W/m·K) Typical Applications
Aluminum 6061/6063~167-237General purpose heat sinks, extrusions
Copper C11000/C10100~385-401High-performance cold plates, CPU/GPU coolers
AlSiC (Aluminum Silicon Carbide)~170-200Power electronics, CTE-matched substrates
Graphite Composite~400-1500 (in-plane)Lightweight high-heat flux spreading
Titanium Grades 2/5/6~17-22Corrosion-resistant aerospace thermal structures

Application Sectors

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Data Centers & Computing

High-density server cooling, GPU thermal management, and immersion cooling interface components.

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EV & Powertrain

Battery thermal management, inverter cooling, and DC-DC converter heat sinks.

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Aerospace & Defense

Radiators, avionics cooling, and lightweight thermal structures for flight systems.

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Medical & Life Sciences

Imaging system cooling, laser diode heat sinks, and cleanroom-compatible thermal assemblies.

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LED & Optics

High-power LED thermal management, laser module cooling, and optical bench heat spreaders.

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Telecom & 5G

RRU/BBU cooling, antenna thermal solutions, and compact passive/active hybrid systems.