Heavy-Duty Industrial Machinery
Components & Systems

Engineered for extreme environments. We manufacture high-tolerance, high-strength components and complete assemblies for the world's most demanding heavy equipment and industrial machinery.

Built for Reliability. Engineered for Performance.

MetalCore specializes in manufacturing critical components for industrial machinery, including gears, shafts, housings, structural frames, and complex welded assemblies. Our vertical integration allows us to control every step from raw material procurement to final precision finishing.

Whether you're designing next-generation mining equipment, agricultural harvesters, or heavy construction machinery, our engineering team partners with you to optimize designs for manufacturability, durability, and cost-efficiency.

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Heavy-Duty Castings & Forgings
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Precision Gears & Drive Systems
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Structural Weldments & Frames
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Reverse Engineering & Retrofit
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End-to-End Heavy Manufacturing

From 50kg components to 50-ton assemblies, we deliver complete manufacturing solutions with rigorous quality controls.

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Heavy CNC Machining

Large-format horizontal & vertical machining centers for complex geometries, bores, and high-precision bearing surfaces.

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Advanced Welding

ASME IX certified welders using MIG, TIG, and submerged arc welding for structural frames and pressure vessels.

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Heat Treatment

In-house carburizing, nitriding, and induction hardening to achieve optimal surface hardness and core toughness.

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Assembly & Integration

Complete sub-assembly, hydraulic/pneumatic fitting, balancing, and functional testing before shipment.

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Non-Destructive Testing

UT, PT, MT, and RT inspection capabilities ensuring zero defects in critical load-bearing components.

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CMM & Geometric Inspection

Full-size CMM equipment and portable laser scanners for first-article inspection and dimensional verification.

Engineering Parameters

Our industrial machinery manufacturing line is equipped to handle diverse materials and extreme dimensional requirements.

Specification Capability / Range
Material TypesCarbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Aluminum, Duplex, Inconel
Max Workpiece Size12m Length ร— 3.5m Diameter ร— 10 Tons
Precision Toleranceยฑ0.005mm (Standard) / ยฑ0.001mm (Superfinish)
Surface RoughnessRa 0.2 ยตm to Ra 12.5 ยตm
Heat TreatmentThrough Hardening, Case Hardening, Induction, Cryogenic
Welding StandardsASME IX, AWS D1.1, API 1104, ISO 15614
CertificationsISO 9001:2015, ISO 14001, AS9100, PED 2014/68/EU

Industries We Serve

Our heavy-duty components power equipment across mission-critical sectors worldwide.

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Mining & Extraction

Crushers, conveyors, draglines, and haul truck components

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Agriculture

Harvester drivetrains, plowshares, and tractor assemblies

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Construction

Excavator booms, hydraulic cylinders, and undercarriage parts

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Power Generation

Turbine rotors, generator shafts, and wind turbine hubs

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Material Handling

Crane blocks, hoist gears, and logistics automation parts

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Zero-Defect Culture

Statistical process control & automated inspection at every stage

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Full Traceability

Material certs, heat numbers, and welding logs documented per part

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On-Time Delivery

99.2% OTD rate with dedicated project management & tracking

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Sustainable Mfg

ISO 14001 certified with scrap recycling & energy-efficient processes

Get a Custom Industrial Machinery Quote

Submit your drawings, CAD files, or project requirements. Our engineering team will review feasibility, recommend optimal materials/processes, and provide a detailed quote within 24โ€“48 hours.

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Free Design for Manufacturability (DFM) Review
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Dedicated Project Engineer Assigned
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Transparent Pricing & Volume Discounts
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NDA & IP Protection Guaranteed

Request a Quote