Precision Quality & Inspection Services

Advanced metrology, rigorous testing protocols, and comprehensive documentation to ensure every component meets exact specifications and industry standards.

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Zero-Defect Manufacturing Through Rigorous Inspection

At MetalCore Manufacturing, quality isn't an afterthoughtβ€”it's engineered into every stage of production. Our dedicated Quality & Inspection division operates a state-of-the-art metrology lab equipped with industry-leading technology and staffed by ASNT and ASQ certified inspectors.

Whether you need first article inspection (FAI), in-process dimensional verification, material certification, or statistical process control (SPC) reporting, our team delivers traceable, audit-ready documentation that meets the strictest regulatory requirements.

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GD&T Compliance

Full ASME Y14.5-2018 geometric dimensioning & tolerancing analysis

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Statistical Reporting

CpK, PpK, and SPC charts for continuous process monitoring

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Full Traceability

Material certs, process records, and inspection reports per lot/serial

Advanced Metrology & Testing

Comprehensive inspection services covering dimensional, material, surface, and functional verification.

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CMM Dimensional Inspection

High-precision coordinate measuring machines for complex geometries, multi-axis parts, and tight tolerance verification.

Β±0.002mm Accuracy Multi-Axis Probing CAD Comparison
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Optical & Vision Systems

Non-contact scanning and 3D optical measurement for delicate components, micro-features, and complex surfaces.

3D Laser Scanning Sub-micron Resolution Blue Light Tech
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Material Analysis

XRF spectrometry, hardness testing, and metallurgical analysis to verify composition and heat treatment integrity.

XRF Spectrometry Rockwell/Vickers Microstructure
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Surface Finish Analysis

Contact and non-contact profilometry for Ra, Rz, Rq, and wave/texture evaluation per ISO 4287/4288 standards.

Stylus Profilometry Laser Texture Coating Thickness
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First Article Inspection

Complete AS9102 FAI documentation including process flow charts, inspection planning, and dimensional verification reports.

Form 1, 2 & 3 100% Verification Audit Ready
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Non-Destructive Testing

DT, PT, MT, and UT methods to detect internal and surface defects without compromising part integrity.

ASNT Level II/III AWS D1.1 ISO 17636

Certified Quality Systems

Our quality management systems are independently audited and certified to meet global industry requirements.

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ISO 9001:2015

Quality Management

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AS9100 Rev D

Aerospace QMS

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IATF 16949

Automotive Standards

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NADCAP

Accredited Testing

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ITAR Registered

Defense Compliance

Integrated Inspection Process

Quality is embedded at every stage, from incoming material to final release.

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Incoming Verification

Material certification review, dimensional checks, and non-destructive testing of raw stock.

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In-Process Control

First-off approval, periodic sampling, SPC monitoring, and tool wear compensation checks.

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Final Inspection

100% dimensional verification, surface finish analysis, hardness testing, and functional validation.

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Documentation & Release

Full traceability packages, CoC, FAI reports, and digital inspection data delivered with shipment.

Precision Equipment

Industry-leading measurement technology calibrated to NIST-traceable standards.

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Zeiss CONTURA G2 CMM

Multi-sensor bridge CMM with scanning and touch-trigger probes

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Hexagon Global S Scan

Large-volume optical scanner for complex assemblies

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Renishaw PH10M Probe

High-accuracy scanning probe for micro-features

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Thermo Scientific ARL 4460

Spark OES spectrometer for alloy composition verification

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Keyence SJ-410 Profilometer

Automated surface roughness & contour measurement

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ZEISS O-INSPECT Prime

Blue-light 3D optical measurement system

Frequently Asked Questions

Answers to common questions about our quality and inspection services.

What inspection standards do you comply with? β–Ό

We comply with ASME Y14.5 (GD&T), ISO 286/2768 (metric tolerances), AS9102 (FAI), ISO 17025 (laboratory competence), and customer-specific standards including AWS D1.1 for welding and Nadcap for special processes.

Can you provide statistical process control (SPC) reports? β–Ό

Yes. We generate Cp, CpK, Pp, and PpK studies using Minitab and custom reporting tools. SPC data is tracked by lot/serial and delivered digitally alongside inspection certificates.

How do you handle material traceability? β–Ό

Every material lot is tracked from mill certificate through machining. We perform incoming XRF verification and maintain full chain-of-custody documentation. Heat numbers, lot codes, and supplier certs are archived for 10+ years.

Do you offer third-party inspection services? β–Ό

Absolutely. We provide independent 3rd-party inspection, vendor surveillance, and source inspection services for components manufactured elsewhere. We can travel to supplier sites or receive parts for lab verification.

What turnaround time should I expect for FAI? β–Ό

Standard FAI packages are typically completed within 3-5 business days after part receipt. Expedited 24-hour FAI is available for critical path programs with advance scheduling.

Secure Your Supply Chain
With Certified Inspection

Request a capability review, schedule a facility audit, or submit drawings for a free inspection estimate.

Speak With Our Quality Engineers

Our team is ready to discuss your inspection requirements, audit schedules, or custom testing protocols. Reach out for technical support or project inquiries.

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Metrology Lab
4200 Industrial Blvd, Detroit, MI 48201
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Quality Hotline
+1 (800) 555-QA-LAB
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Email
quality@metalcore-mfg.com
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Lab Hours
Mon - Fri: 6:00 AM - 8:00 PM EST

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